The chiller is in the cabinet next to the sump and has 2 exhaust fans at the back which come on when it does to draw the heat out.Chillers are in essence a fridge that has water passing through it. In other words it should last year's. I know you have been around for a while so I don't want to insult you so forgive me for what about to say. Is your chiller in a well ventilated area away from your tank?